242-22 Attachment - RFP Ginny Duenkel Underwater Lighting Improvements.pdf

2 Troubleshooting Use the following tips to help to resolve problems that might occur while operating the LED light. Problem Cause/Action The light will not illuminate, Check the ground fault wiring and reset if necessary. Light does not function properly. | Check the light wiring connection to the junction box at the pool side and to the AC power switch. Be sure that there is proper AC power applied to the light. IntelliBrite Pool and Spa White LED Light Installation The following describes how to install the IntelliBrite pool and spa white LED light fixture. Read through pages 2 through 7 before starting the installation procedure. BEFORE STARTING: The following steps 1-6 (page 3-4) describe the tasks that must be completed by the electrician before the IntelliBrite light fixture is installed. See Figure 1 diagram. Be sure that the pool or spa meets the requirements of the current National Electrical Code (N.E.C.) Article 680-22 and all local codes and ordinances. A licensed or certified electrician must install the electrical system to meet or exceed those requirements before the underwater light is installed. Some of the requirements of the National Electrical Code which the pool's electrical system must meet are as follows: * The lighting circuit has a Ground Fault Circuit Interrupter (GFCI) for line voltage models, and has an appropriately rated circuit breaker. * — The Junction Box (or, for 12 volt models, the low voltage transformer) is located at least 8 inches above the maximum water level of the pool and at least 48 inches from the edge of the pool; see Figure 1. * The light fixture and all metal items within 5 feet of the pool are properly electrically bonded. * The wet niche is properly installed so that the top edge of the underwater light’s lens is at least 18 inches below the surface of the water in the pool; see Figure 1. (Not more than 20" depth in Canada.) * The wet niche is properly electrically bonded and grounded via the No. 8 AWG ground connector located at the rear of the niche; see "Figure 1. TntelliBrite® Pool and Spa White LED Light Installation and User’s Guide

Note: The pool or spa electrical system can be verified with a Pool and Spa Electrical Qualification Test Kit. The test kit is available from Pentair Water Pool and Spa®. The electrical system inspection using this kit must be performed by trained and certified personnel. To be certain that the pool or spa electrical system meets all applicable requirements, the electrician should also consult the local building department. Use only Pentair Water Pool and Spa wet niches to insure proper bonding and grounding connections. Installing the IntelliBrite White LED light (after electrical requirements are met) 1. Feed cord through conduit to Junction Box, leaving at least four (4) feet of cord at the light fixture to coil around the light; see Figure 1. The four (4) feet of cord around the light allows the light to be serviced after the pool is filled with water. | 48" | min. | To GFCI, Circuit <= 2 Breaker and 4" min. 8" min. Junction Box or Low Power Source. ay Figure 1. Voltage Transformer, to the max. water level of the pool. Rigid 118" min, to top of Lens, Conduit #8 AWG Ground Connector bonding is located at rear of niche. back around niche to allow for a compacted plaster seal. 11.50" Coil 4 ft. of light cable around fixture. } Concrete must be cut Cut the cord at the Junction Box, leaving at least six (6) inches of cord to make connections. Strip back six (6) inches of the outer cord jacket to expose the three insulated wires (be careful not to damage the insulation on the three (3) inner wires). Connect all three (3) wires to the corresponding circuit wires in the Junction Box and secure the Junction Box cover in place. IntelliBrite® Pool and Spa White LED Light Installation and User's Guide

Never operate this underwater light for more than ten (10) seconds unless It is totally submerged in water. Without total submersion, the light assembly will get extremely hot, which may result in serious burns or in breakage of the lens. This may result in serious injury to pool users, installers, or bystanders, or in damage to property. 5. Install the IntelliBrite light assembly into the niche and tighten the special bronze pilot screw. Use only the special pilot screw provided with this underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock. Pilot screw Pilot screw IntelliBrite Pool White LED Light IntelliBrite Spa White LED Light 6. Fill the pool until the underwater light is completely submerged in water before operating the light for more than ten (10) seconds. 7. Final check for proper light operation: To check for proper operation, switch on the main switch or circuit breaker, and the switch that operates the IntelliBrite underwater light itself. The light should illuminate when Power is applied. If not recheck the installation steps starting with Step 1 (page 3) FOR INTELLIBRITE POOL AND SPA WHITE LED LIGHT REMOVAL AND INSTALLATION INSTRUCTIONS SEE: ¢ IntelliBrite Pool White LED Light Removal and Installation instructions, on page 5. ¢ IntelliBrite Spa White LED Light Removal and Installation instructions, on page 11. IntelliBrite® Pool and Spa White LED Light Installation and User's Guide

Replacing the IntelliBrite Pool White LED Light Assembly anata DANGER! RISK OF ELECTRICAL SHOCK OR ELECTROCUTION Always disconnect power to the pool light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to installer, serviceman, pool users, or others due to electrical shock. 1. Turn off main electrical switch or circuit breaker, as well as the switch which operates the IntelliBrite LED underwater light itself. 2. Before starting make sure that you have a new lens gasket (P/N 79101600) and a IntelliBrite LED pool light assembly (P/N 6198342) ready to install. [AWARNiNG| Replace the LED light assembly with the same type and wattage. Failure to replace the LED light assembly with the same type will damage the LED light assembly and may cause an electrical hazard resulting in death or serious injury to pool users, installers, or others due to electrical shock, and may also cause damage to property. Always install a new lens gasket (P/N 79101600) whenever [WARNING] disassembling the IntelliBrite LED light assembly. Failure to do so may permit water to leak into the assembly which could cause: (a) an electrical hazard resulting in death or serious injury to pool users, installers, or others due to electrical shock, or (b) breakage of the lens, which likewise could result in serious injury to pool users, installers, or bystanders, or in damage to property. Pilot screw 3. REMOVING THE INTELLIBRITE LED LIGHT: Remove the pilot screw at top of face ring, remove the light assembly from the niche. Place the assembly on the deck. Note: It is not necessary to drain down the pool. [WARNING] Be sure to keep the pilot screw from the IntelliBrite LED underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock. TntelliBrite® Pool and Spa White LED Light Installation and User's Guide

4. Using a %" nut driver and a #3 Phillips screwdriver, remove the nut uni- tension wire clamp. Place the nut aside for reinstallation. 5. Remove the face ring and wire clamp from the light housing. Spring clamp: Remove nut and screw 6. With the light resting on its base, carefully pry off the gasket to remove the lens. Discard the gasket. A NEW LENS GASKET (P/N 79101600) MUST BE USED EACH TIME THE LIGHT IS REASSEMBLED. See page 10 for replacement kit part numbers. Light housing Face ring Gasket and lens 7. Using a %" nut driver, carefully remove the four retainer nuts from the LED light assembly. Place the nuts aside for reinstallation. 8. Unplug the LED light assembly connector and remove the assembly from the housing. Ret ig nut (4x) Unplug the LED light assembly connector to remove the light assembly =} from its housing IntelliBrite® Pool and Spa White LED Light Installation and User’s Guide |

9. INSTALLING THE INTELLIBRITE LED LIGHT WITH NEW GASKET: Install a new gasket (P/N 79101600, see page 10) during reassembly of the IntelliBrite LED light. A NEW LENS GASKET MUST BE USED EACH TIME THE LIGHT IS REASSEMBLED. 10. Clean the inside surface containing the four mounting studs with isopropyl alcohol. Be sure to keep the underside of the new IntelliBrite LED assembly clean. Clean this surface before installing the light assembly 11. Connect the IntelliBrite LED light plug to the connector in the light housing. Lower the LED light assembly into the light housing. Be sure that there are no wires caught between the housing and the back of the light assembly. 12, Orientate the light assembly so that the word “Pentair” on the circuit board is positioned at the top (where cable exits) as shown below. Top of light housing Cable. where cable exits — The word “Pentair” onthe circuit board _ is positioned at the top ~ Retaining nut (4x) 13. With the housing resting on its base, carefully align the four screws holes of the light assembly and the housing base. Using a %" nut driver, secure the light assembly in place with the four (4) retaining nuts. IntelliBrite® Pool and Spa White LED Light Installation and User's Guide

14. Install the new gasket onto the lens: a) With the light housing resting on its base, place the lens then the gasket on top of the light housing. b) Place the face ring on top of the gasket. Make sure that the lens and gasket are centered correctly on the light housing. c) Aligning the face ring and lens: Align the face ring and lens so that the letter “O” in the word “TOP” (and the small arrow above it) on the surface of the lens points to the pilot screw hole on the face ring. d) Aligning the lens position with the LEDs: While looking through the front of the lens, slightly rotate the lens until the vertical lines on the lens are in focus with the four (4) rows of LEDs below, 5 Align letter “O” in the word “TOP” on lens with pilot screw hole on face ring Align vertical line ‘on lens with rows of LEDs under lens 15. With the hook ends of the circular uni-tension clamp pointing down, spread the clamp and place it in the “U” recesses of the locking levers. Be sure the hook ends of the clamp are located between the pair of locking levers as shown below and that the wire clamp is properly engaged with all of the lock levers. 16. Place a cloth on the ground to protect the lens. Turn the light over so the lens is resting on the cloth. Be sure the orientation of the wire clamp and the bolt connection is positioned at 45°. 17. Tighten the bolt and nut until the distance between the ends of the clamp equals %-inch or less. Pilot Screw 1/4" or Less Pilot Screw Position wire clamp nut and bolt Tighten nut and bolt so that distance between about 45° between Pilot screw ends of clamp equals %-inch or less.. and lock levers. IntelliBrite® Pool and Spa White LED Light Installation and User’s Guide

Lens Bolt Uni-tension Hook ends wire clamp ip—— Nut and washer Lock lever (x6) ae screw i 18. PROCEED TO “Replacing the IntelliBrite White LED Light Assembly (in an existing pool or spa)” on page 16 for pool light assembly installation instructions. IntelliBrite® Poo] and Spa White LED Light Installation and User’s Guide

10 IntelliBrite Pool White LED Light Replacement Kit Part Numbers _ Pilot screw with captive gum Washer, Face ring—_(/ Uni-tension oe wire clamp. € ) assembly SS ° IntelliBrite LED Pool light assembly Note: A 120 VAC to 12 VAC external C transformer is required for the 12 VAC model IntelliBrite LED Pool light. See page ii for more information. Kit Part No. Description 600095 Face Ring assembly, stainless steel. - Uni-tension wire clamp assembly. - Gasket, 8-3/8 in. diameter, off white. 600096 Replacement Lens Kit. - Gasket, 8-3/8 in. diameter, off white. - Lens, IntelliBrite, Pool, 8-3/8 in. diameter, tempered. 619834Z Replacement Kit (light assembly, white LED). - Uni-tension wire clamp assembly. - Gasket, 8-3/8 in. diameter, off white. 79104800 Pilot screw, with captive gum washer. 79101600 Gasket, 8-3/8 in. diameter, off white. Note: The 120 Volt IntelliBrite White light has an integrated 12 Volt transformer. IntelliBrite® Pool and Spa White LED Light Installation and User's Guide

W Replacing the IntelliBrite Spa White LED Light Face ring and Gasket (P/N 640045) or Gasket and Lens (640046) see page 15 Note: When replacing an IntelliBrite Spa White LED light assembly, a new spa light assembly includes a light engine, lens, gasket and face ring (for part light assembly part numbers, see page ii). ADANGER DANGER ns ° RISK OF ELECTRICAL SHOCK OR ELECTROCUTION Always disconnect power to the pool light at the circuit breaker before servicing the light. Failure to do so could result in death or serious injury to installer, pool professional, pool users, or others due to electrical shock. 1. Turn off main electrical switch or circuit breaker, as well as the switch | which operates the IntelliBrite LED underwater light itself. [Awarning] Replace the LED light assembly with the same type and wattage. Failure to replace the LED light assembly with the same type will damage the LED light assembly and may cause an electrical hazard resulting in death or serious injury to pool users, installers, or others due to electrical shock, and may also cause damage to property. Always install a new lens gasket (see page 15 for kit part [AWARNING] numbers) whenever disassembling the IntelliBrite LED light assembly. Failure to do so may permit water to leak into the assembly which could cause: (a) an electrical hazard resulting in death or serious injury to pool users, installers, or others due to electrical shock, or (b) breakage of the lens, which likewise could result in serious injury to pool users, installers, or bystanders, or in damage to property. Pilot screw = IntelliBrite Spa White LED Light 2, REMOVING THE INTELLIBRITE LED LIGHT: Remove the pilot screw at top of face ring, remove the light assembly from the niche. Place the assembly ‘on the deck. Note: It is not necessary to drain down the pool. Be sure to keep the pilot screw from the IntelliBrite LED . underwater light. This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche. Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical shock. IntelliBrite® Pool and Spa White LED Light Installation and User's Guide